Forge-Fired Chili

The Ultimate Boilermaker Chili Recipe: Your Go-To for Hearty Game Day Flavor

There’s nothing quite like a steaming bowl of rich, flavorful chili to warm you up on a crisp autumn evening or fuel your excitement during an intense game day. This Boilermaker Chili recipe isn’t just any chili; it’s a culinary touchdown, packed with robust flavors and satisfying ingredients designed to impress. Originating from the heartland, this recipe is a tribute to hearty, wholesome cooking, blending tender ground beef, savory Italian sausage, a medley of beans, and a symphony of spices. It’s the ultimate tailgate companion, a guaranteed crowd-pleaser that will keep everyone full, happy, and ready for whatever the day brings. Get ready to experience a chili that’s deeply layered in flavor, incredibly thick, and truly unforgettable.

Two generous bowls of Boilermaker Chili, artfully topped with golden corn chips and accompanied by two squares of fluffy cornbread, all photographed from a captivating side angle, highlighting the chili's rich texture and inviting steam.

What Makes This Boilermaker Chili So Special?

This Boilermaker Chili isn’t just a recipe; it’s an experience. From its legendary origins to its unbelievably rich flavor profile, there are countless reasons why this hearty chili stands out as a true champion. It’s the perfect dish for gatherings, celebrations, or simply when you crave a deeply satisfying meal.

  1. A Legacy of Deliciousness: Named affectionately for the Boilermakers, the spirited football team at Purdue University where this iconic recipe first simmered to perfection, this chili carries a tradition of flavor. Even a proud Alabama alumna (Roll Tide!) can’t resist its incredible taste, a testament to its universal appeal and undeniable deliciousness. This recipe truly transcends rivalries!
  2. Unrivaled Depth of Flavor: Prepare your taste buds for an adventure! The flavors in this Boilermaker Chili are simply extraordinary. We’re talking about a generous blend of aromatic spices, two distinct meats (lean ground beef and zesty Italian sausage), a hearty assortment of chili beans and sauces, the earthy complexity of dark beer for unparalleled depth, and a touch of sugar to perfectly balance and round out every savory note. This isn’t just a meal; it’s a symphony of tastes that will undoubtedly earn you top honors in any chili cook-off competition.
  3. The Epitome of Comfort Food: More than just flavorful, Boilermaker Chili is wonderfully thick, incredibly hearty, and utterly satisfying. It’s precisely what you need on chilly game days, providing sustained warmth and energy. But its appeal extends far beyond the stadium; it’s equally perfect for any crisp autumn afternoon, a cozy winter evening, or simply whenever you crave a comforting, filling meal that hugs you from the inside out.

Chef’s Essential Tips for Crafting the Perfect Chili

Creating an exceptional pot of Boilermaker Chili is an art, and a few expert tips can elevate your dish from great to truly legendary. Pay attention to these details to ensure your chili is packed with maximum flavor and perfect consistency every time.

  • Embrace the Simmer: Patience is a virtue, especially when it comes to chili. The longer your chili simmers on the stovetop, the more the individual flavors will meld and deepen, resulting in an incredibly rich and complex taste profile. This slow cooking process allows the spices to fully bloom and the ingredients to tenderize beautifully. Just remember to stir frequently, especially towards the bottom of the pot, to prevent any sticking or burning, ensuring an even cook throughout.
  • Masterful Meal Prep with Freezing: If you’re fortunate enough to own a large stock pot, consider doubling this Boilermaker Chili recipe. Chili freezes exceptionally well, making it an ideal candidate for effortless meal prep. Divide the cooled chili into small, individual servings and freeze them in airtight containers. This allows you to enjoy a quick, hearty, and homemade meal with minimal effort throughout the cooler months, perfect for busy weeknights or unexpected cravings. Simply thaw overnight in the refrigerator and reheat gently.
  • The Right Ground Beef Matters: The choice of ground beef significantly impacts the final texture and richness of your chili. We highly recommend using a lean ground beef, such as 85/15 (85% lean, 15% fat) or 90/10. Too high a fat content can lead to a greasy or oily chili, requiring extra steps to drain off excess fat. Conversely, using overly lean ground beef (like 95/5) might result in a drier texture, lacking some of the moisture and flavor that a little fat provides. The 85/15 or 90/10 blend strikes the perfect balance for an ideal chili.
  • Adjusting Spice Levels: This recipe offers a fantastic baseline for spice, but don’t hesitate to customize it to your preference. If you love a fiery kick, consider adding an extra serrano pepper, a pinch more cayenne, or a dash of your favorite hot sauce during the simmering process. For those who prefer a milder chili, you can reduce the amount of serrano pepper or omit the cayenne altogether. Always taste and adjust as the chili simmers to achieve your desired heat.
  • Aromatics are Key: Don’t rush the sautéing of your celery, onions, and bell peppers. Cooking these aromatics until they are tender and the onions are translucent is crucial for building a strong flavor base. This step softens their raw edge and releases their sweet, savory notes, which then infuse throughout the entire chili, contributing to its overall depth and complexity.
Two bowls of the hearty Boilermaker Chili, generously topped with crunchy corn chips and served alongside two pieces of golden cornbread, expertly photographed from an overhead perspective, showcasing the delicious toppings and inviting presentation.

Customizing Your Chili: Variations & Toppings

One of the best things about making homemade chili is the endless possibilities for customization. While this Boilermaker Chili recipe is fantastic as is, feel free to experiment with different ingredients and toppings to make it truly your own. Whether you’re adjusting for taste preferences or dietary needs, there are many ways to personalize your pot of chili.

For variations, you could swap out some of the beef for turkey for a leaner option, or even add smoky chorizo for an extra layer of flavor. If you’re not a fan of beer, beef broth can be used as a substitute, though a dark stout adds a unique depth that’s hard to replicate. Don’t be afraid to play with different types of beans too – black beans, kidney beans, or pinto beans can all contribute their own textures and flavors. When it comes to heat, ramp it up with a diced jalapeño or habanero, or mellow it out by removing all pepper seeds. The key is to taste as you go and adjust seasonings until it’s perfect for your palate.

And let’s talk toppings! The right garnishes can elevate your chili experience. While corn chips, minced red onions, and shredded cheddar are classic choices, consider adding a dollop of sour cream or Greek yogurt for a creamy contrast, some fresh chopped cilantro for a bright finish, or sliced avocado for a rich, buttery addition. A squeeze of lime juice can also brighten the flavors beautifully. Don’t forget a side of warm, buttery cornbread for dipping and soaking up all that deliciousness!

More Comfort Food Recipes You’ll Love

If you’re a fan of comforting, hearty meals that satisfy the soul, you’re in the right place! Beyond this amazing Boilermaker Chili, we have a treasure trove of other delicious chili, soup, and stew recipes that are perfect for any occasion. Explore these fantastic options to expand your culinary repertoire.

  • Mexican Chili
  • Ratatouille Soup
  • Texas Roadhouse Chili Recipe
  • Kale and White Bean Soup
  • Low Carb Chili (No Beans!)
  • Instant Pot Turkey Chili
  • Potato Asparagus Soup
  • Whole30 White Chicken Chili
  • Creamy Cajun Chicken Pasta Soup
  • Seafood Chili
  • Hazelnut Soup with Parsnips
  • Sweet Potato Chili

If you loved this satisfying Boilermaker Chili recipe as much as we did, don’t forget to leave us a glowing review below. Your feedback is truly appreciated! ★ Follow Easy Healthy Recipes on Pinterest, Facebook, and Instagram to stay updated with more delicious ideas!

 

For even more fantastic and easy-to-make recipes, be sure to visit our sister sites, 40 Aprons and Easy Cheap Recipes.

A top-down view of two hearty bowls of Boilermaker Chili, garnished with crispy corn chips and flanked by golden squares of cornbread, ready to be served.

Boilermaker Chili

Prep:

15 minutes

Cook:

2 hours

30 minutes

Total:

2 hours

45 minutes

Loaded with rich chili beans, savory ground beef, zesty Italian sausage, diced tomatoes, and a generous blend of aromatic spices, this hearty Boilermaker Chili recipe is guaranteed to keep the whole team full and incredibly happy, perfect for any game day or cozy gathering.



Cheryl Malik, the recipe author, smiling cheerfully.

Cheryl Malik

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8
servings

Ingredients

For the Hearty Boilermaker Chili


  • 1 tablespoon neutral-tasting oil e.g., avocado oil, olive oil, vegetable oil

  • 1 cup chopped celery approximately 2 large stalks

  • 1 ½ cups chopped yellow onion approximately 1 large onion

  • 1 cup chopped green bell pepper approximately 1 large bell pepper, seeds removed

  • 1 cup chopped red bell pepper approximately 1 large bell pepper, seeds removed

  • 2-3 tablespoons chopped serrano pepper approximately 2 peppers, seeds removed for less heat

  • ¼ cup chili powder adjust to your preferred spice level

  • 1 tablespoon Italian seasoning

  • 2 teaspoons ground cumin

  • 1 teaspoon freshly ground black pepper plus more to taste

  • ¼ teaspoon cayenne pepper for an extra kick, adjust to taste

  • 1 tablespoon minced fresh garlic approximately 2 large cloves

  • 2 pounds lean ground beef 85/15 or 90/10 fat content is preferred

  • 1 pound bulk Italian sausage mild or spicy, depending on preference

  • 3 15-ounce cans chili beans drained

  • 1 15-ounce can chili beans in spicy sauce do not drain, for extra flavor and heat

  • 2 28-ounce cans diced tomatoes do not drain, use fire-roasted for more depth

  • 1 6-ounce can tomato paste for thickening and rich tomato flavor

  • ¼ cup cooked, crumbled bacon approximately 4 thick-cut slices, for smoky flavor

  • 1 tablespoon Worcestershire sauce for umami depth

  • 1 tablespoon hot sauce your favorite brand, for added zest

  • 4 cubes beef bouillon or 4 teaspoons beef bouillon paste, for concentrated beef flavor

  • 1 cup beer of choice a dark stout or porter is preferred for richness

  • 1 teaspoon granulated white sugar to balance acidity and enhance flavors

  • 1 teaspoon salt plus more to taste

Suggested Toppings (All Optional)


  • corn chips crushed or whole, for crunch

  • minced red onions for a fresh, sharp bite

  • shredded cheddar or shredded Mexican cheese blend

  • cornbread a perfect accompaniment

  • Sour cream or Greek yogurt for a cooling, creamy finish

  • Fresh cilantro, chopped for a burst of freshness
Get Recipe Ingredients

Equipment

  • Large stock pot with a tightly fitting lid
  • Large wooden spoon for stirring and breaking up meat
  • Small bowl for mixing spices
  • Mixing spoon for spice blend

Instructions 

  • Begin by placing a large stock pot on your stovetop over medium-high heat. Add 1 tablespoon of neutral-tasting oil to the pot and continue heating until the oil is hot and shimmering, ready for sautéing.
  • Once the oil is adequately heated, add 1 cup chopped celery, 1 ½ cups chopped yellow onion, 1 cup chopped green bell pepper, 1 cup chopped red bell pepper, and 2-3 tablespoons chopped serrano pepper to the pot. Stir thoroughly to ensure all vegetables are coated.
  • Sauté these aromatic vegetables, stirring occasionally, for 5 to 7 minutes, or until they have softened considerably and the onions become translucent. This step builds the foundational flavors of your chili.
  • While the vegetables are sautéing, combine ¼ cup chili powder, 1 tablespoon Italian seasoning, 2 teaspoons ground cumin, 1 teaspoon freshly ground black pepper, and ¼ teaspoon cayenne pepper in a small bowl. Mix these spices together until they are well-blended.
  • Once the onions are beautifully translucent, generously sprinkle the prepared spice blend over the sautéed ingredients in the stock pot. Stir diligently until the spices are fully incorporated, ensuring every bite is flavorful.
  • Next, add 1 tablespoon minced fresh garlic, 2 pounds lean ground beef, and 1 pound bulk Italian sausage to the stock pot. Cook these meats, stirring often to break them up, until they are thoroughly browned and crumbled. Drain any excess fat if necessary.
  • Pour in 3 15-ounce cans of drained chili beans, 1 15-ounce can of chili beans in spicy sauce (do not drain this one for extra kick), 2 28-ounce cans of diced tomatoes (undrained), and 1 6-ounce can of tomato paste into the stock pot. Stir all ingredients until fully incorporated.
  • Now, add ¼ cup cooked, crumbled bacon, 1 tablespoon Worcestershire sauce, 4 cubes of beef bouillon (or paste), 1 tablespoon hot sauce, 1 cup of your chosen beer (dark stout recommended), 1 teaspoon granulated white sugar, and 1 teaspoon salt to the stock pot. Stir everything until all the ingredients are thoroughly blended and well-combined.
  • Place the lid securely on the stock pot and reduce the heat to low. Allow the chili to simmer gently, stirring occasionally to prevent sticking, for at least 2 hours. This initial simmer is crucial for developing the flavors.
  • After the initial 2 hours, taste the chili. This is your chance to adjust the seasonings. Add more salt, pepper, chili powder, sugar, or hot sauce as desired to achieve your perfect flavor balance.
  • Continue simmering the chili, stirring occasionally, for an additional 1 to 3 hours, or even longer if time permits. Remember, longer simmering times will yield even deeper, more complex, and richer flavors.
  • Optional Overnight Chill: For an even more profound depth of flavor, consider turning off the heat after simmering and letting the chili cool completely, stirring frequently. Transfer the cooled chili to an airtight container and refrigerate it overnight. Reheat the chili on the stovetop over medium-low heat the next day, stirring often, until it is piping hot. This overnight rest allows the flavors to truly meld and intensify.
  • When you’re ready to serve, ladle the hot chili into individual bowls. Top generously with corn chips, minced red onions, and shredded cheddar cheese. Serve immediately with warm cornbread, if desired, for a truly satisfying meal.

Notes for Storage & Preparation

  • Refrigerator Storage: To store your delicious chili, first allow it to cool completely to room temperature. Then, transfer the chili (without any toppings) into a clean, airtight container. It can be safely refrigerated for up to 5 days, making it perfect for enjoyable leftovers.
  • Freezer Storage: For longer storage, once the chili has cooled completely, transfer it (again, without toppings) into an airtight, freezer-safe container or heavy-duty freezer bags. Freeze the chili for up to 6 months. To enjoy, simply defrost the chili in the refrigerator overnight, then reheat gently on the stovetop until heated through, stirring occasionally.
  • Serving Size Considerations: The number of total servings provided is an approximation. The actual number of servings you get will ultimately depend on your preferred portion sizes and how generous you are with each scoop!

Nutrition Information

Serving: 1 serving (without toppings) |
Calories: 760kcal |
Protein: 48g |
Fat: 36g |
Saturated Fat: 12g |
Trans Fat: 1g |
Total Carbs: 61g |
Fiber: 16g |
Sugar: 15g |
Added Sugars: 2g |
Erythritol: 0g |
Allulose: 0g |
Sugar Alcohols: 0g |
Net Carbs: 45g |
Vitamin C: 45mg |
Cholesterol: 120mg |
Sodium: 2122mg |
Potassium: 2162mg |
Calcium: 191mg |
Iron: 8mg

The number of total servings shown is an approximate value. Your actual number of servings will depend on your preferred portion sizes and how you measure them.

 

The nutritional values presented here are general guidelines and are based on the ingredients listed for 1 serving, excluding any optional toppings or serving suggestions. Actual macros may vary slightly depending on the specific brands, types, and preparation methods of ingredients you use. For precise nutritional information, it’s recommended to calculate based on your exact ingredients.

 

To accurately determine the weight of one serving, prepare the recipe as instructed. Weigh the entire finished recipe batch (excluding the weight of the cooking pot or container). Then, divide the total weight of the finished chili by your desired number of servings to get the weight for each individual portion.

© Author:
Cheryl Malik
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We hope this Boilermaker Chili recipe becomes a beloved staple in your kitchen, bringing warmth and joy to your family and friends. Its incredible depth of flavor and hearty nature make it a perfect choice for any occasion, from spirited game days to quiet evenings at home. Don’t forget to experiment with your favorite toppings and make it truly your own. Share your chili creations with us, and let us know what you think!